Bulletproof Helmet Moulding Press

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Bulletproof Helmet Moulding Press Specification

Nominal Force
400 Ton

Power Source
Electric

Condition
New

Dimension (L*W*H)
3200 mm x 1800 mm x 2600 mm

Power(W)
38000 W

Voltage
380 V

Motor
Hydraulic Motor

PLC System
Available

Solenoid Valve
Heavy Duty

Pre-Fill Valve
Integrated

Proportional Valve
High Precision

Pressure Gauge
Digital Display

Max Opening Distance
700 mm

Working Table Size
800 mm x 800 mm

Weight
5800 kg

Control Method
Automatic & Manual

Oil Tank Capacity
650 Litres

Frame Type
Four Column Hydraulic Structure

Noise Level
<75 dB

Cooling System
Integrated Water Cooling

Material Compatibility
Aramid & UHMWPE

Maintenance
Low, Easy Access Points

Mould Thickness Range
100 mm to 400 mm

Production Capacity
10 Helmets/Hour

Safety Features
Overload Protection, Emergency Stop

Application
Bulletproof Helmet Manufacturing

About Bulletproof Helmet Moulding Press

Bulletproof helmet moulding press is a specialized machine used in the manufacturing of bulletproof helmets. This press is designed to apply high pressure and temperature to mold and shape the materials used in the construction of these helmets, ensuring their strength and protective capabilities.The bulletproof helmet moulding press typically consists of a sturdy frame or structure that houses a hydraulic system, heating elements, and a mold cavity. The hydraulic system generates the necessary pressure to compress and shape the helmet materials, while the heating elements ensure the optimal temperature for molding.

Advanced Moulding Technology

Equipped with a 400-ton nominal force and supported by a heavy-duty hydraulic motor, this press delivers reliable moulding for bulletproof helmets using robust materials like Aramid and UHMWPE. High-precision proportional valves and digital pressure monitoring ensure consistency and quality in every helmet produced.

Efficient Production Capacity

Designed to meet industry demands, the press offers a production rate of 10 helmets per hour, streamlining operations in both medium and large-scale manufacturing setups. The automatic and manual control options facilitate versatility for different production needs.

Safety and Ease of Use

With integrated overload protection, an emergency stop, and easy maintenance access points, the moulding press emphasizes operator safety and minimal downtime. Its low noise level (below 75 dB) further enhances the workplace environment, making it suitable for continuous use.

FAQs of Bulletproof Helmet Moulding Press:

Q: How does the integrated water cooling system benefit the helmet moulding process?

A: The integrated water cooling system maintains optimal operating temperatures within the mould, which reduces thermal deformation, enhances product consistency, and prolongs the lifespan of both the mould and the press.

Q: What materials can be used with this bulletproof helmet moulding press?

A: The press is specifically designed to work with high-performance materials such as Aramid and UHMWPE, both commonly used in ballistic helmet manufacturing for their protective properties.

Q: When should the press be operated in automatic versus manual mode?

A: The automatic mode is ideal for high-volume, consistent production runs, while the manual mode is useful for setup, adjustments, or special production requirements that demand more operator control.

Q: Where is this helmet moulding press commonly installed?

A: This press is typically installed in manufacturing facilities specializing in ballistic equipment. Its robust design and large working table accommodate a range of production setups, making it suitable for factories and specialized workshops.

Q: What is the process for producing helmets using this press?

A: The helmet manufacturing process involves placing prepared Aramid or UHMWPE material in the mould. The press then utilizes its hydraulic force, controlled by a PLC system, to mould the material to the desired helmet shape under precise temperature and pressure conditions.

Q: How easy is it to maintain the bulletproof helmet moulding press?

A: The press is built for low maintenance, featuring accessible service points for easy checks and repairs. Its integrated components and digital monitoring further help to minimize and simplify routine maintenance tasks.

Q: What benefits does the PLC system provide during operation?

A: The integrated PLC system enhances accuracy, automates production cycles, monitors system parameters, and improves overall reliability, resulting in higher product quality and greater manufacturing efficiency.

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